Vector 750 Watt Power Inverter Specifikace

SERIES 22HLine RegenAC Flux Vector ControlInstallation & Operating Manual3/05 MN722

General Information 2-3MN722Safety Notice This equipment contains voltages that may be as high as 1000 volts! Electrical shockcan cause serious or fa

Section 1General InformationSpecifications, Ratings & Dimensions 7-11MN722Dimensions ContinuedSize E Control − Through−Wall MountingCutout for t

Section 1General Information7-12 Specifications, Ratings & Dimensions MN722Dimensions ContinuedSize E Control − Through−Wall Mounting Continued

Section 1General InformationSpecifications, Ratings & Dimensions 7-13MN722Dimensions ContinuedSize F Control .38 (9.5mm)3 PlacesThru−wallMountin

Section 1General Information7-14 Specifications, Ratings & Dimensions MN722Dimensions ContinuedSize F Control − Through−Wall Mounting.00.0041.98

Section 1General InformationSpecifications, Ratings & Dimensions 7-15MN722Dimensions ContinuedSize F Control − Through−Wall Mounting ContinuedCo

Section 1General Information7-16 Specifications, Ratings & Dimensions MN722Dimensions ContinuedSize G+ Control 24.00[609.6]3.72[94.6]8.63[219

Section 1General InformationSpecifications, Ratings & Dimensions 7-17MN722Dimensions ContinuedSize H Control 24.00[609.6]3.72[94.6]8.63[219]1

Section 1General Information7-18 Specifications, Ratings & Dimensions MN722EK Controls - Filter AssemblyBADCGEFDimensionLF1015 LF2015DimensionIn m

Section 1General InformationSpecifications, Ratings & Dimensions 7-19MN722EK Controls - Boost Regulators0.3804 PLACES GMaxFIDX3X2L3L1X1L2.13“HR”

Section 1General Information7-20 Specifications, Ratings & Dimensions MN722EK Controls - Boost Regulators ContinuedH GMAXFI DC E BSTACK AMAXX3X

Section 1General Information2-4 General Information MN722 Caution: Suitable for use on a circuit capable of delivering not more than theRMS symmetrica

Appendix AAppendix A-1MN722Converter Section Parameter ValuesTable A-1 Converter Section Parameter Block Values Level 1Level 1 BlocksBlock Title Para

Section 1General InformationA-2 Appendix A MN722Power Output Section Parameter Values (Version 3.20)Table A-2 Power Output Parameter Block Values Le

Section 1General InformationAppendix A-3MN722Table A-2 Power Output Parameter Block Values Level 1 ContinuedLevel 1 Blocks - ContinuedBlock Title

Section 1General InformationA-4 Appendix A MN722Table A-2 Power Output Parameter Block Values Level 1 ContinuedLevel 1 Blocks - ContinuedBlock Tit

Section 1General InformationAppendix A-5MN722Table A-3 Power Output Parameter Block Values Level 2Level 2 BlocksBlock Title Parameter P# Adjustable R

Section 1General InformationA-6 Appendix A MN722Table A-3 Power Output Parameter Block Values Level 2 ContinuedLevel 2 Blocks - ContinuedBlock Tit

Section 1General InformationAppendix A-7MN722Table A-3 Power Output Parameter Block Values Level 2 ContinuedLevel 2 Blocks - ContinuedBlock Title

Section 1General InformationA-8 Appendix A MN722

Appendix BAppendix B-1MN722

Section 1General InformationB-2 Appendix B MN722Remote Keypad Mounting TemplateFour PlacesTapped mounting holes, use #29 drill and 8-32 tap(Clearance

Section 3Receiving & InstallationReceiving & Installation 3-1MN722Receiving & Inspection The Series 22H Vector Control is thoroughly teste

Baldor District OfficesUNITED STATESARIZONAPHOENIX4211 S 43RD PLACEPHOENIX, AZ 85040PHONE: 602−470−0407FAX: 602−470−0464CALIFORNIALOS ANGELES6480 FLOT

BALDOR ELECTRIC COMPANYP.O. Box 2400Ft. Smith, AR 72901--2400(479) 646--4711Fax (479) 648--5792© 2005 Baldor Electric CompanyMN722PrintedinUSA3/05

MN722Series 22H Line Regenerative Vector Control

Section 1General Information3-2 Receiving & Installation MN722,Table 3-1 lists the Watts Loss ratings for Series 22H controls.Table 3-1 Series 22

Section 1General InformationReceiving & Installation 3-3MN722Control Installation The control must be securely fastened to the mounting surface.

Section 1General Information3-4 Receiving & Installation MN722 Optional Remote Keypad Installation The keypad may be remotely mounted using the op

Section 1General InformationReceiving & Installation 3-5MN722Electrical Installation Interconnection wiring is required between the motor control,

Section 1General Information3-6 Receiving & Installation MN722Figure 3-2 Recommended System Grounding − EK L1AC Main SupplySafetyGroundDriven Ea

Section 1General InformationReceiving & Installation 3-7MN722Current RequirementsThe input current for each control is given in Table 3-2 and the

Section 1General Information3-8 Receiving & Installation MN722Protection Devices Be sure a suitable input power protection device is installed. Us

Table of ContentsTable of Contents iMN722Section 1Quick Start Guide 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1General InformationReceiving & Installation 3-9MN722Wire Size and Protection DevicesTable 3-5 230VAC Controls (3 Phase) Wire Size and P

Section 1General Information3-10 Receiving & Installation MN722Three Phase Input Power ConnectionsAC power and motor connections are different for

Section 1General InformationReceiving & Installation 3-11MN722“EK” suffix (“EK” Controls are input phase sensitive. Check all connections).The A

Section 1General Information3-12 Receiving & Installation MN722Single Phase OperationSingle phase operation is not possible for Series 22H Line Re

Section 1General InformationReceiving & Installation 3-13MN722Figure 3-1 Control and Contactor Transformer Locations Control SizesC+, D, D+Logi

3-14 Receiving & Installation MN722Figure 3-2 Configuring the Control Transformer for 380 - 400 VAC Installation Contactor TransformerOnly size

Section 1General InformationReceiving & Installation 3-15MN722Motor Connections Motor connections are shown in Figure 3-5.Figure 3-5 Motor Connec

Section 1General Information3-16 Receiving & Installation MN722Encoder Installation Electrical isolation of the encoder shaft and housing from t

Section 1General InformationReceiving & Installation 3-17MN722Home (Orient) Switch Input The Home or Orient function is active in the Bipolar and

3-18 Receiving & Installation MN722Control Board JumpersConverter Section Control BoardFigure 3-11 Converter Control Board Jumper JP1 LocationJP1

ii Table of Contents MN722Control Circuit Connections 3-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1General InformationReceiving & Installation 3-19MN722Analog Inputs Two analog inputs are available: analog input #1 (J1-1 and J1-2) and a

Section 1General Information3-20 Receiving & Installation MN722Figure 3-14 Analog Inputs Equivalent Circuits 500W−+5.1V Zener.033 mF5KW1.96KW+15V

Section 1General InformationReceiving & Installation 3-21MN722Control Circuit ConnectionsThere are two control boards in a Series 22H Vector Contr

Section 1General Information3-22 Receiving & Installation MN722Inverter Control Board ConnectionsTen operating modes are available in the Series 2

Section 1General InformationReceiving & Installation 3-23MN722Keypad Mode Connections The Keypad operating mode allows the control to be operated

Section 1General Information3-24 Receiving & Installation MN722Standard Run 3 Wire Mode ConnectionsIn Standard Run mode, the control is operated b

Section 1General InformationReceiving & Installation 3-25MN72215 Speed 2-Wire Mode Connections Switch Truth Table is defined in Table 3-11.Operat

Section 1General Information3-26 Receiving & Installation MN7223 Speed Analog 2 Wire Operating ModeAllows selection of 3 preset speeds with 2 wire

Section 1General InformationReceiving & Installation 3-27MN7223 Speed Analog 3 Wire Operating ModeAllows selection of 3 preset speeds with 3 wire

Section 1General Information3-28 Receiving & Installation MN722Bipolar Speed and Torque Mode ConnectionsProvides bipolar speed or torque control.

Table of Contents iiiMN722Section 5Troubleshooting 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1General InformationReceiving & Installation 3-29MN722Multiple Parameter SetsThe following procedure allows you to program up to four comp

Section 1General Information3-30 Receiving & Installation MN722Process Mode Connections The process control mode provides an auxiliary closed loo

Section 1General InformationReceiving & Installation 3-31MN722Electronic Pot 2 Wire Operating ModeProvides speed Increase and Decrease inputs to a

Section 1General Information3-32 Receiving & Installation MN722Electronic Pot 3 Wire Control ModeProvides speed Increase and Decrease inputs to al

Section 1General InformationReceiving & Installation 3-33MN722External Trip Input To activate the External Trip input, the External Trip parameter

Section 1General Information3-34 Receiving & Installation MN722Figure 3-29 Opto-Input Equivalent Circuit (Using External Supply)See recommended t

Section 1General InformationReceiving & Installation 3-35MN722Figure 3-31 Opto-Output Equivalent Circuit19202122414243Opto Output 1Opto Output 2O

Section 1General Information3-36 Receiving & Installation MN722Power-Up Procedure This procedure will help get your system up and running in the K

Section 4Programming and OperationProgramming & Operation 4-1MN722Overview The Series 22H Vector Line Regen Control has two control boards install

Section 1General Information4-2 Programming & Operation MN722Baldor Keypad The keypad is used to program the control parameters, operate the moto

iv Table of Contents MN722Section 7Specifications, Ratings & Dimensions 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 1General InformationProgramming & Operation 4-3MN722Display Mode The control is in the DISPLAY MODE at all times except when parameter val

Section 1General Information4-4 Programming & Operation MN722Display Mode ContinuedDisplay Screens & Diagnostic Information AccessAction Des

Section 1General InformationProgramming & Operation 4-5MN722Display Mode ContinuedFault Log Access When a fault condition occurs, motor operatio

Section 1General Information4-6 Programming & Operation MN722Program Mode The Program Mode is used to:1. Enter motor data.2. CALC Presets and Auto

Section 1General InformationProgramming & Operation 4-7MN722Program Mode ContinuedChanging Parameter Values when Security Code Not Used Use the

Section 1General Information4-8 Programming & Operation MN722Program Mode ContinuedReset Parameters to Factory SettingsSometimes it is necessary

Section 1General InformationProgramming & Operation 4-9MN722Program Mode ContinuedInitialize New FirmwareAfter new firmware is installed, the co

Section 1General Information4-10 Programming & Operation MN722Parameter DefinitionsConverter Control Board ParametersConverter section parameters

Section 1General InformationProgramming & Operation 4-11MN722Table 4-2 Converter Control Board Parameter DefinitionsBlock Title Parameter Descrip

Section 1General Information4-12 Programming & Operation MN722Inverter Control Board Parameters (Version 3.20)To make programming easier, parame

Section 1Quick Start GuideQuick Start Guide 1-1MN722Overview If you are an experienced user of Baldor controls, you are probably already familiar with

Section 1General InformationProgramming & Operation 4-13MN722Table 4-4 Inverter Control Board Level 1 Parameter DefinitionsBlock Title Parameter

Section 1General Information4-14 Programming & Operation MN722Table 4-4 Inverter Control Board Level 1 Parameter Definitions - ContinuedBlock Tit

Section 1General InformationProgramming & Operation 4-15MN722Table 4-4 Inverter Control Board Level 1 Parameter Definitions - ContinuedBlock Titl

Section 1General Information4-16 Programming & Operation MN722Table 4-4 Inverter Control Board Level 1 Parameter Definitions - ContinuedBlock Tit

Section 1General InformationProgramming & Operation 4-17MN722Table 4-4 Inverter Control Board Level 1 Parameter Definitions - ContinuedBlock Titl

Section 1General Information4-18 Programming & Operation MN722Table 4-5 Inverter Control Board Level 2 Parameter DefinitionsBlock Title Parameter

Section 1General InformationProgramming & Operation 4-19MN722Figure 4-3 Maximum Output Frequency vs PWM Frequency 501002003004005001.00KHz 8.00K

Section 1General Information4-20 Programming & Operation MN722Table 4-5 Inverter Control Board Level 2 Parameter Definitions - ContinuedBlock Tit

Section 1General InformationProgramming & Operation 4-21MN722Table 4-5 Inverter Control Board Level 2 Parameter Definitions - ContinuedBlock Titl

Section 1General Information4-22 Programming & Operation MN722Table 4-5 Inverter Control Board Level 2 Parameter Definitions - ContinuedBlock Tit

Section 1General Information1-2 Quick Start Guide MN722Quick Start ProcedureInitial ConditionsBe sure the 22H control and motor are installed and wire

Section 5TroubleshootingTroubleshooting 5-1MN722Baldor Series 22H Controls require very little maintenance and should provide years oftrouble free ope

Section 1General Information5-2 Troubleshooting MN722Table 5-1 Converter Control Board Fault MessagesFAULT MESSAGE DESCRIPTIONCurrent Sens FLT Defect

Section 1General InformationTroubleshooting 5-3MN722Table 5-2 Inverter Control Board Fault MessagesFAULT MESSAGE DESCRIPTIONCurrent Sens FLT Defectiv

Section 1General Information5-4 Troubleshooting MN722How to Access the Fault Log When a fault condition occurs, motor operation stops and a fault cod

Section 1General InformationTroubleshooting 5-5MN722How to Clear the Fault Log Use the following procedure to clear the fault log and reset the inter

Section 1General Information5-6 Troubleshooting MN722How to Access Diagnostic InformationAction Description Display CommentsApply Power Logo display f

Section 1General InformationTroubleshooting 5-7MN722 Table 5-3 Converter Section TroubleshootingINDICATION POSSIBLE CAUSE CORRECTIVE ACTIONCurrent Se

Section 1General Information5-8 Troubleshooting MN722 Table 5-3 Converter Section Troubleshooting ContinuedINDICATION POSSIBLE CAUSE CORRECTIVE ACTI

Section 1General InformationTroubleshooting 5-9MN722 Table 5-4 Inverter Section TroubleshootingINDICATION POSSIBLE CAUSE CORRECTIVE ACTIONNo Display

Section 1General Information5-10 Troubleshooting MN722 Table 5-4 Inverter Section Troubleshooting ContinuedINDICATION POSSIBLE CAUSE CORRECTIVE AC

Section 2General InformationGeneral Information 2-1MN722Overview The Baldor Series 22H Line Regen Vector Control provides full motoring and lineregene

Section 1General InformationTroubleshooting 5-11MN722 Table 5-4 Inverter Section Troubleshooting ContinuedINDICATION POSSIBLE CAUSE CORRECTIVE ACT

Section 1General Information5-12 Troubleshooting MN722 Table 5-4 Inverter Section Troubleshooting ContinuedINDICATION POSSIBLE CAUSE CORRECTIVE AC

Section 1General InformationTroubleshooting 5-13MN722 Table 5-4 Inverter Section Troubleshooting ContinuedINDICATION POSSIBLE CAUSE CORRECTIVE ACT

Section 1General Information5-14 Troubleshooting MN722Table 5-5 Power Base ID - Series 22H230VAC 460VACCatalog Numbers PowerBaseID No.Catalog Number

Section 1General InformationTroubleshooting 5-15MN722Electrical Noise Considerations All electronic devices are vulnerable to significant electronic

Section 1General Information5-16 Troubleshooting MN722Electrical Noise Considerations ContinuedSpecial Drive SituationsFor severe noise situations,

Section 6Manual Tuning the Series 22H ControlManual Tuning the Series 22H Control 6-1MN722Manually Tuning the Control In some applications the drive

Section 1General Information6-2 Manual Tuning the Series 22H Control MN722Current Int Gain ParameterThe Current Int Gain parameter located in the Leve

Section 1General InformationManual Tuning the Series 22H Control 6-3MN722PI ControllerBoth the current and rate control loops are of the Proportional

Section 1General Information6-4 Manual Tuning the Series 22H Control MN722

2-2 General Information MN722Limited WarrantyFor a period of two (2) years from the date of original purchase, BALDOR willrepair or replace without ch

Section 7Specifications, Ratings & DimensionsSpecifications, Ratings & Dimensions 7-1MN722Specifications:Horsepower 10-50 HP @ 230VAC10-450 HP

7-2 Specifications, Ratings & Dimensions MN722Control Specifications:Control Method PWMVelocity Loop Bandwidth Adjustable to 180 HzCurrent Loop Ba

Specifications, Ratings & Dimensions 7-3MN722Digital Inputs:Opto-isolated Logic Inputs 9 AssignableRated Voltage 10 - 30 VDC (closed contacts std)

7-4 Specifications, Ratings & Dimensions MN722Series 22H Vector Control RatingsCATALOGINPUTENCLO-SURESTANDARD 2.5 kHz PWM QUIET 8.0 kHz PWMCATALOG

Section 1General InformationSpecifications, Ratings & Dimensions 7-5MN722Table 7-6 Matched Component MatrixControl Catalog No.ControlSpecificatio

Section 1General Information7-6 Specifications, Ratings & Dimensions MN722Terminal Tightening Torque SpecificationsTable 7-7 Tightening Torque Sp

Section 1General InformationSpecifications, Ratings & Dimensions 7-7MN722Dimensions Size C+ Control 28.32(719.3) 29.25(743.0)30.00(762.0) 5.25(13

Section 1General Information7-8 Specifications, Ratings & Dimensions MN722Dimensions ContinuedSize D+ Control 0.50(12.7)6.75(171.5)6.75(171.5)14

Section 1General InformationSpecifications, Ratings & Dimensions 7-9MN722Dimensions ContinuedSize D Control CUSTOMERPOWERCONNECTIONSAIR INLET 1

Section 1General Information7-10 Specifications, Ratings & Dimensions MN722Dimensions ContinuedSize E ControlRAMVOHzJOG LOCAL PROGFWDDISPREV SHI